Modular retrofit path
Robot and dedicated-machine modules can be selected around retained dryers, trolley circulation and packaging equipment instead of requiring every plant to use one fixed layout.
TSR 10/20 Automatic Rubber Bale Packaging Line
Sinyoung configures automatic TSR 10/20 rubber bale handling and packaging lines for the process after drying. Depending on the project, the line can connect bale unloading, conveying, weighing or feeding, automatic baling, film wrapping, inspection, bale turning, and robotic palletizing or box loading. The automation scope is matched to the existing dryer, bale specification, target cycle, plant layout, and manual-handling reduction target.
At a glance
What This Line Covers
This line starts after natural-rubber drying and connects the selected unloading, conveying, feeding, baling, inspection, wrapping, turning and palletizing modules. It can be engineered as a complete automatic line or as a staged retrofit after the existing dryer, trolley system, controls and available space are surveyed.
Structural Features and Technical Advantages
These design features explain how the equipment supports service life, maintainability, process stability, safety or integration. Final performance remains subject to the confirmed material and project conditions.
Coordinated cycle control
Dryer discharge, feeding, pressing, inspection, wrapping and palletizing exchange ready, busy, fault and buffer states so that one fast motion does not hide a downstream bottleneck.
Controlled bale quality
Weight checking, metal detection, internal inspection assistance, bale turning and traceable identification can be integrated with the packaging route defined for the project.
Safer material handling
Automatic unloading, feeding and palletizing reduce repeated high-load manual handling while guarding, interlocks and recovery access are engineered for the actual cell.
Selection checklist
Information Needed for Engineering Review
- Existing dryer, trolley and discharge arrangement
- Rubber condition, bale weight, dimensions and tolerance
- Required cycle and continuous operating schedule
- Film, bag, pallet or large-box specification
- Available space, utilities, control signals and retained manual operations
Technical reading
Related Guides and Evidence
Equipment Model Matrix
Model references clarify the machine series and inquiry scope. Final quantity, specification, and combination are confirmed from feedstock, output, utilities, site layout, packaging requirements, and the engineered process boundary.
| Process / application | Standard equipment name | Model |
|---|---|---|
| Automatic packing | Bale Unloading Robot | BUR-6-250 |
| Automatic packing | Bale Unloading Machine | BUM-6 |
| Automatic packing | Trolley Separator | TRS-6 |
| Automatic packing | Automatic Trolley Transfer Car | ATT-3 |
| Natural-rubber automatic packing | Automatic Feeding Single-Chamber Baling Press | SPR-180A |
| Natural-rubber automatic packing | Automatic Feeding Dual-Chamber Baling Press | DPR-180A |
| Automatic packing | Rubber Bale Internal Inspection Machine | IIM-10 |
| Automatic packing | Bale Invertor | BI-180 |
| Automatic packing | Metal Detector | APEX100-400/300 |
| Automatic packing | Automatic Wrapping Machine | AWM-10 |
| Automatic packing | Automatic Bagging Machine | ABM-10 |
| Automatic packing | Belt Weigher | BW-100 |
| Automatic packing | Palletizing Robot | PLR-6-180/2700 |
| Automatic packing | Stretch Wrapping Machine | SWM-200 |
Automatic Natural Rubber Packaging Equipment
Bale Unloading Robot
Product Introduction
An industrial robot with a purpose-built gripper removes dried rubber blocks from individual trolley compartments after the trolley leaves the drying chamber.
Main Technical Parameters
- Model
- BUR-6-250
- Power
- 8 kW.
- Compressed air
- 210 L/min at 0.6 MPa.
Bale Unloading Machine
Product Introduction
After the trolley frames are separated, the machine hooks dried rubber blocks from the lower frame in batches and transfers them to the conveyor.
Main Technical Parameters
- Model
- BUM-6
- Capacity
- 6 t/h per machine.
- Power
- 2 kW.
- Compressed air
- 2,630 L/min at 0.6 MPa.
Automatic Feeding Single-Chamber Baling Press
Product Introduction
Automatically loads natural-rubber blocks into a single chamber and compresses them into bales in a TSR automatic packing line.
Main Technical Parameters
- Model
- SPR-180A
- Capacity
- 4 t/h per machine.
- Key features
- Automatic oil-spray lubrication, a servo-controlled hydraulic pump, and touchscreen pressure and holding-time adjustment support precise movement, lower noise, and energy efficiency.
- Power
- 58 kW.
- Compressed air
- 330 L/min at 0.6 MPa.
Automatic Feeding Dual-Chamber Baling Press
Product Introduction
Automatically loads natural-rubber blocks into two chambers and compresses them into bales in a TSR automatic packing line.
Main Technical Parameters
- Model
- DPR-180A
- Capacity
- 5 t/h; cycle time 20 s/bale.
- Key features
- Automatic oil-spray lubrication, a servo-controlled hydraulic pump, and touchscreen pressure and holding-time adjustment support precise movement, lower noise, and energy efficiency.
- Power
- 45 kW.
- Compressed air
- 330 L/min at 0.6 MPa.
Automatic Wrapping Machine
Product Introduction
Automatically wraps rubber bales in LDPE film in the TSR packing section.
Main Technical Parameters
- Model
- AWM-10
- Capacity
- 10 t/h; cycle time 10 s/bale.
- Key features
- Four-side heat sealing provides an even seal. Separate upper and lower film rolls support rapid replacement; conveyor speed is variable-frequency controlled, with film-depletion detection and alarm.
- Film
- LDPE; thickness 0.05–0.12 mm; width ≤800 mm.
- Power
- 7 kW.
- Compressed air
- 300 L/min at 0.6 MPa.
Palletizing Robot
Product Introduction
An industrial robot with a purpose-built gripper stacks wrapped rubber bales in a metal box or on a pallet according to the selected pattern.
Main Technical Parameters
- Model
- PLR-6-180/2700
- Power
- 6 kW.
- Compressed air
- 54 L/min at 0.6 MPa.
Rubber Bale Internal Inspection Machine
Product Introduction
Cuts and opens rubber bales for manual inspection of internal agglomeration, under-drying, or similar quality defects.
Main Technical Parameters
- Model
- IIM-10
- Capacity
- Cycle time ≤10 s/bale; suitable for a 10 t/h line.
- Key features
- Guillotine-type cutter and bale-lifting mechanism.
- Power
- 11.74 kW.
- Compressed air
- 160 L/min at 0.6 MPa.
Bale Invertor
Product Introduction
Turns each bale through 180° to expose its underside for visual inspection.
Main Technical Parameters
- Model
- BI-180
- Capacity
- Cycle time 10 s/bale; suitable for a 10 t/h line.
- Power
- 1.8 kW.
- Compressed air
- 40 L/min at 0.6 MPa.
Rubber Bale Handling Process Boundary
This system begins at the interface after drying. Depending on the selected modules, the material flow is: dryer or trolley discharge → bale unloading → conveying and centering → feeding or weighing → hydraulic baling → internal or metal inspection → film wrapping or bagging → bale turning → palletizing or large-box loading. Upstream wet processing and drying belong to the complete TSR production line. The TSR 10/20 process guide explains where post-drying bale handling begins.
Automation Scope and Plant Interface
A project may use a complete automatic line or selected modules for an existing plant. Final cycle time and operator requirement depend on the rubber condition, dryer discharge method, bale weight tolerance, packaging material, inspection requirements, and downstream pallet or box format. The system can be engineered around an existing dryer after its discharge, trolley circulation, controls, and available space are surveyed.
Documented Automation References
KIMS Rubber Cambodia documents an automatic bale unloading and packaging line coordinated with two TSR lines. Hainan Rubber Jinlian documents robotic unloading, automatic feeding, baling and packaging. PT Multi Kusuma Cemerlang documents robotic palletizing and large-box loading.
Technical Questions for Project Planning
Can the automatic packaging line connect to an existing rubber dryer?
Yes. The dryer discharge, trolley circulation, available space, controls, bale condition, and required cycle must first be surveyed so that the new modules can be engineered around the existing plant.
Which operations can be performed by robots?
Depending on the project, robots can unload rubber from drying trolleys, transfer rubber between process steps, feed the baling system, palletize finished bales, or load bales into large boxes.
Can the system support both palletizing and large-box loading?
Yes, when the gripper, downstream conveyor, pallet or box format, stacking pattern, and plant layout are engineered for the selected handling method.
How is the required packaging cycle determined?
The cycle is coordinated with dryer output, bale weight, feeding and pressing time, inspection, packaging material, downstream handling, and the planned operating schedule.
What site information is needed for a retrofit project?
Provide the existing dryer and packaging layout, discharge method, bale specification, cycle data, available space, utilities, control interfaces, and the operations that should be automated.