Slab Cutter
slab cutter
Breaks large rubber lumps into smaller pieces and helps release embedded contaminants.
TSR 10/20 Natural Rubber Processing Machinery and Production Line
Sinyoung engineers complete TSR 10/20 natural rubber processing lines for cup lump and other approved coagulated feedstocks. A typical line integrates feedstock preparation, repeated size reduction and squeezing, creping, shredding, crumb transfer, trolley filling, controlled drying, baling, and metal inspection. Equipment quantity and automation are configured for the required rubber grade, hourly output, available heat source, site conditions, and operating plan.
Typical TSR 10/20 Process Scope
Feedstock receiving → cutting and wet prebreaking → multi-stage squeezing and creping → shredding → crumb-water transfer → trolley filling → controlled drying → bale preparation and compression → metal inspection.
Natural Rubber Wet-Processing Equipment
Wet Prebreaker
wet prebreaker
Breaks and squeezes wet coagulum to remove water through fixed and moving knives.
Screw Prebreaker
screw prebreaker
Uses screw-driven crushing and squeezing to remove water from natural rubber feedstock.
Creper
creper
A pair of rollers forms the rubber into textured crepe sheets while removing internal moisture and impurities.
Shredder
shredder
Cuts crepe sheets into small, loose crumbs for uniform drying.
Crumb Pump
crumb pump
Transfers rubber crumbs together with water to the trolley filling station.
Natural Rubber Drying Equipment
Rubber Dryer (Diesel/Natural Gas)
Rubber Dryer (Diesel/Natural Gas)
Rubber is loaded into drying trolleys and indexed through the dryer, using diesel or natural gas for direct heating according to the project energy conditions.
Rubber Dryer (Steam/Thermal Oil Boiler or Hot Air Furnace)
Rubber Dryer (Steam/Thermal Oil Boiler or Hot Air Furnace)
Rubber is loaded into drying trolleys and indexed through the dryer. Heat may be supplied by a steam boiler, thermal-oil boiler, or hot-air furnace according to the available fuel and temperature-control requirements.
Trolley Filling Station
trolley filling station
Separates water from pumped rubber crumbs and fills the crumbs into drying trolleys.
Traditional Natural Rubber Baling and Packaging Equipment
Dual-Chamber Baling Press
dual-chamber baling press
Compresses two or three rubber pieces into one bale of the specified size.
Rotary Bale Cutter
rotary bale cutter
Cuts rubber into smaller pieces for weight adjustment before baling.
Metal Detector
metal detector
Detects metal inside rubber bales while the bales travel on a belt conveyor.
Engineering Information for a TSR Line
Applicable Feedstock and Grades
Feedstock condition, contamination, moisture, storage history, and the applicable TSR, SMR, SIR, STR, or other market specification must be reviewed before equipment is selected.
Capacity Engineering
Line capacity depends on feedstock, moisture removal, drying time, trolley loading, bale specification, equipment quantity, and operating hours. Capacity is confirmed for the specific project rather than quoted without operating conditions.
Drying Heat Options
A natural rubber dryer may use diesel, natural gas, steam, thermal oil, or hot air according to fuel availability, energy cost, and temperature-control requirements. See the technical Q&A for heat-source selection.
Scope of Supply
Each proposal defines process design, equipment, automation, installation guidance, commissioning, training, spare parts, and plant-interface responsibilities. For downstream automation, review the automatic rubber bale packaging line.
Technical Questions for Project Planning
What feedstock can a TSR 10/20 natural rubber line process?
The line is engineered for cup lump and other approved coagulated natural-rubber feedstocks. Feedstock condition, contamination, moisture, storage history, and finished-rubber grade must be reviewed before equipment is selected.
How is the required line capacity calculated?
Capacity is determined from feedstock condition, moisture-removal duty, drying time, trolley loading, bale specification, equipment quantity, and the planned operating schedule.
Which heat source is suitable for the rubber dryer?
Diesel, natural gas, steam, thermal oil, or hot air may be used according to local fuel availability, energy cost, temperature-control requirements, and the engineered dryer configuration.
Can an existing wet line or dryer be upgraded in stages?
Yes. Individual machines or process sections can be evaluated for a staged upgrade after the existing layout, interfaces, capacity bottlenecks, and control system are reviewed.
What information is required before Sinyoung prepares a line proposal?
Please provide feedstock details, finished-rubber grade and bale specification, target output, heat source, operating hours, site layout, available utilities, and the required automation scope.